CONTROLTUB
ControlTUB has the objective to carry out all the control and management of the industrial piping manufacturing and assembly processes, ensuring compliance with contractual, regulatory and standard requirements established.
​
​Based on engineering information, quality control and planning, the system identifies what is applicable to each item to be controlled, automatically generating the sequencing of production and inspection activities.
​
All field data is collected via mobile devices, ensuring traceability and agility in the process, which, after verification for compliance, allows the automatic generation of technical and management reports.
​
As a result, we improve operational efficiency by facilitating the coordination, monitoring and execution of activities, in addition to a significant reduction in costs based on on-time monitoring and reduced rework.
WHAT DOES CONTROLTUB OFFER?
Possibility of simultaneous control of multiple contracts
​
Parameterization to meet different contractual and regulatory requirements
Import of registration
data via Excel, webservice/API/FTP or IFC
Parameterization of
inspection and test plans
by contract
Management of users, documents and technical specifications
Control of qualification, productivity and performance
of welders
Traceability of application materials and consumables
Control of calibration of instruments and equipment
Control of qualification of
QC inspectors
Delivery of the Databook at
the end of the work
Management of the execution and recording of production activities in the manufacturing and assembly phases (cutting, coupling, welding, heat treatment, thermal insulation, support)
​
Management of inspection activities applicable to
monitoring the quality standard required by the project (dimensional, visual, penetrant liquid, magnetic particle, X-ray, ultrasound, hardness, boroscopy, PMI, ferrite)
Management of painting
activities (surface preparation, paint coats, touch-up and
“pull off test”), coating (metallization) and thermal insulation
Pressure test (hydrostatic
or pneumatic) and control
of previous and subsequent activities
Manufacturing and
assembly scheduling,
considering Activity ID, WBS
and future stock, in addition
to identifying pending
materials​​​​
Use of mobile devices,
with the possibility of reading
QR Code
​
Printing of QR Code to
identify materials and
spools
Interface with 3/4D viewers
Formation of non-destructive test batches
Thermofusion process
for HDPE
Packing list
Customization of the layout of technical and management reports
Control of flanged connections (assembly, torque and inspection activities)
Control of the qualification of QC inspectors
Approval flow of technical
reports
Generation of financial measurement based on physical progress
CONTROLTUB INFORMATION FLOW
Project
• Line/Pipeline list
• Isometrics
• Spools
• Joints
• Material list
• Technical specifications
• PIT
Quality
• Welder list
• Inspector list
• WPS
• RIR of consumables and materials
• Technical report templates
Planning
• WBS
• Priorities
Outputs
• Welder repair/performance indexes
• Welding maps (joints, spools,)
• Manufacturing, assembly and test reports
• Technical reports
• Pending activities
• Material and consumable traceability
• Spool phase tracking
• Batches
• Pending HTS
• Estimated, executed and total quantities
• Nonconformity control
• Progress calculation memory
• Graphs
• Data export to other systems (viewers, BIM)
• Databook
Field
• Scheduling
• Production data
• Inspections